Photonics & AILU
Design for Laser Manufacture - Inspiring designers to 'think laser'

Picture Resources


Resources

2D Matrix Code on metal
Example of direct writing of 2D matrix code on metal. Can also be written on other materials such as glass, ceramics, silicon and diamond with pixel sizes down to 10 microns. more...
3M™ Laser Markable Label Stock
Available in silver and black. 3M 7848 label stock is a speciality film stock that can be inscribed by a laser beam, which is designed to ablate the top layer off to create an inverse image.... more...
4 micron diameter hole in steel
Example of laser percussion drilling to produce a 4 micron hole in stainless steel. Drilling rates of > 400 holes per second possible in steel and other metals. more...
50 micron diameter hole in steel
High quality, parallel hole of 50 microns diameter in steel produced using a laser trepanning technique. more...
500 micron diameter hole in Steel at 30 degrees
0.5mm diameter hole drilled through stainless steel at an angle of 30 degrees. Typically used in advanced fuel injectors and other spray applications. more...
A CV joint cage
This is a CV joint cage cut using a carbon dioxide laser using a 5 axis system. more...
A hypodermic needle
Process: a hypodermic needle is made by solid state laser cutting a tube non-radially Industrial sector: medical equipment more...
A laser cut stent design
Process: stents cut from tube, typically less than 1-2mm in diameter, using solid state laser Industrial sector: Medical equipment more...
A pressed steel cap end cut with laser
A stainless steel cap end that is used on a canister for that measures water quality, the holes are designed to let water through the canister. more...
A pressed steel cap end cut with laser
A stainless steel cap end that is used on a canister for that measures water quality, the holes are designed to let water through the canister. more...
Advanced Fuel Injector – laser drilled
Demonstration of the advantages of laser drilling of advanced fuel injectors. This demonstration piece illustrates the ability to automatically adjust hole diameter, position and angle. more...
Aluminium seam welding for windows
Process: window frame extrusion seam welding, CO2 slab, power 2kW upwards Industrial sector: architecture Material: aluminium more...
Aluminum windshield wiper linkage, laser welded
Aluminum windshield wiper linkage, laser welded (Sander / Erdrich Forming Technology)... more...
An exhaust heat exchanger
Welded duct-bottom-joint on an exhaust heat exchanger... more...
Automotive gear system
About 120 mm long this automotive part has a gear at one end for a low volume sports car. more...
Ball bearing topped part
1mm ball bearing welded with 3 spots to a Stainless Steel pin. more...
Blind slots in Copper
60 micron wide blind slots with flat bottom produced in copper. Applications include fluidics, cooling and sensors. more...
Brake wheel
Lasers can cut arbitrary shaped holes cleanly allowing giving good surface finish and clean edges without the need for post processing. more...
Car body welding
GSI Lumonics MultiWave™ laser welding car body Additional words: transport more...
Cardiovascular stent design
Process: stents cut from tube, typically less than 2mm, in diameter using solid state laser. Industrial sector: Medical equipment more...
Case hardening of cam shaft
Laser surface melting of cast iron camshaft to achieve a hardened outer layer. more...
Close pitch array of 40 micron diameter holes in Ceramic
40 micron diameter holes on a 60 micron pitch in 250 micron thick ceramic. more...
Close up of laser weld after forming
Close up of the weld produced in Ref. ID 24 showing how the weld (made when the panel was flat) has maintained its integrity, even after forming to the complex shape shown. See also “Ref. ID 24” & “Ref. ID 35”. more...
CO2 laser welding of Aluminium
‘T’ joint Aluminium keyhole weld The photograph shows a joint typical of those which might be found in a ‘space frame’ vehicle architecture, sometimes used for production of car bodies from aluminium alloy. more...
Cold work steel 90MnCrV8 (O2) crack-free coated with NiCrBSi alloy Deloro 60
More details can be found in the document ‘Induction assisted laser materials processing’ by following the link at ... more...
Computer chip marking
Permanent data applied to electronics housings and packaging. Marking of most most metals and plastics and Silicon wafers. more...
Conduction limited welding on stainless steel using a diode laser
Diode laser welding of stainless steel. This example shows the diode laser welding in conduction limited mode, to produce a very smooth and cosmetically attractive weld head. more...
Cross section of a laser hardened guard rail
Cross-section polish of a guide rail, hardened by a high power diode laser... more...
Cut/seal joint 0.1 mm thick in plastic
This cross section of a cut/seal joint in 0.1mm thick polypropylene was made at a speed of about 100m/min, when using a CO2 laser. The wavelength of light from this laser is readily absorbed by this material. A unique ‘diffractive’ optic ... more...
Cutting and trimming automotive components
Cutting and trimming automotive components using a GSI YAG laser with optical fibre robotic delivery more...
Cutting of Ceramic
Laser profiling of ceramic material, 1mm thick using a CO2 slab laser. It is suitable for use in the microelectronics and general industrial sectors. more...
Cutting thick metal with a laser
Process: XY motion profiled metal using CO2, 10kW Industrial sector: general industrial Material: Stainless steel, 25mm thick more...
Etched cross section of a laser beam hardened turbine blade leading edge
Advantages of laser beam hardening of turbine blades includes: • outstanding wear properties; • higher fatigue strength; ... more...
Example of laser cutting and drilling: 5
Precision thin components This photograph shows examples of laser cut and laser drilled parts in metal. more...
Example of laser cutting and drilling: 6
Precision thin components This photograph shows examples of laser cut and laser drilled parts in metal. more...
Example of laser cutting and drilling: 7
Lasers in prototyping This photograph shows examples of laser cut and laser drilled parts in metal. more...
Example of laser cutting and drilling: 8
Lasers in prototyping This photograph shows examples of laser cut and laser drilled parts in metal. more...
Example of laser cutting: 1
Examples of laser cut parts in metal, plastic and ceramic. more...
Example of laser cutting: 2
Examples of laser cut parts in metal, plastic and ceramic. more...
Example of laser cutting: 3
Precision thin components. This photograph shows examples of laser cut parts in metal. more...
Example of laser cutting: 4
Precision thin components This photograph shows examples of laser cut parts in metal. more...
Filtration component
Fine meshes of arbitrary slots can be produced for filtration. more...
Fine laser cutting of silicon wafers
Structures in silicon wafers, front side showing, cut with the diode-pumped solid state ultraviolet laser (GATOR UV). ... more...
Fine laser cutting of silicon wafers
Structures in silicon wafers, back side showing, cut with the diode-pumped solid-state ultraviolet laser (GATOR UV). ... more...
Fine part production
Fine cutting of tubing with arbitrary slots and holes. more...
Fine-cutting of Steel
Example of fine cutting of 0.5mm thick steel. more...
Flexible heater element
Process: cutting metal sheet with a pulsed YAG to make a flexible heater element Industrial sector: Aerospace Material: stainless steel Other notes: Pulsed YAG lasers can cut thin metals with a finer kerf width and less heat deposition than CO2. more...
Flow Restrictor
About 10mm ø stainless steel. Important to have clean holes with no burr. more...
Graduated scale
Stainless steel is cut into and marked with a graduated measuring scale. The mark is permanent with good contrast to the original material. more...
Heat exchanger
Copper part welded on with a YAG laser. more...
Hermetic welding of relay packages
The photograph demonstrates the use of pressed Nd:YAG laser light, focussed to a small spot, and used very effectively for the hermetic sealing of electronic/electrical packages. more...
Hole in Silicon
Demonstration of high quality laser trepanned hole in silicon wafer. Applications in semiconductors and sensors. High quality trepanned hole diameter capability of 20 microns and greater with aspect ratios of >15:1. more...
Induction assisted laser beam surface remelting of a gray cast iron part
More details can be found in the document ‘Induction assisted laser materials processing’ by following the link at ... more...
Intricate detail of a laser cut stent
Process: stents cut from tube, typically less than 1-2mm in diameter, using solid state laser Industrial sector: Medical equipment Material: Nitinol Other notes: cardio-vascular stents are implanted inside blood vessels and then expanded by balloon angioplasty. The stent acts like a scaffold to hold the vessel open to permit blood flow. more...
Laser Ablation for Electronic Devices
Example of selective laser ablation using direct write to remove a metal layer off a ceramic substrate to create an electronic device. more...
Laser Ablation for Electronic Devices
Example of selective laser ablation using direct write to remove a metal layer off a ceramic substrate to create an electronic circuit. more...
Laser assisted coating of a cold rolling tool
Cold rolling tool for wire production, wear and tear area severally coated (5 mm thickness) with WC/Co-NiCrBSi by multi layer stacking.... more...
Laser beam hardened curved gripper edge
Laser beam hardened curved gripper edge, hardness 800 HV 0.05mm, optional hardening depth 0.1mm.... more...
Laser clad valve
More details can be found in the document ‘Laser Beam Build-up Welding’ [link to IWS_dopp_04e2.pdf] more...
Laser cladding: hot forming tool for forging car axle parts
Tear area is coated with Stellit 21. More details can be found in the document ‘Laser Beam Build-up Welding’ [link to IWS_dopp_04e2.pdf] more...
Laser coated steel pipe
Cold work steel 90MnCrV8 (O2) crack-free coated with NiCrBSi alloy Deloro 60. More details can be found in the document ‘Induction assisted laser materials processing’ by following the link at ... more...
Laser cut holes for packaging
Process: CO2 laser systems can perforate, cut and scribe packaging materials to create ‘easy open’ methods for food packaging and containers. The laser processes are generally in-line at the reel-to-reel stage of polymer processing. Material: most plastic films and aluminium foil/plastic laminates and paper. Other notes: plastic layers can be cut partially to weaken regions to be opened, such as drinking straw inserts. Laminates can be cut through the plastic layer, but leaving the airtight foil layer intact. more...
Laser cut holes for packaging
CO2 laser systems can perforate, cut and scribe packaging materials to create ‘easy open’ methods for food packaging and containers. The laser processes are generally in-line at the reel-to-reel stage of polymer processing. ... more...
Laser cut holes on a passport
Process: CO2 laser systems can perforate, cut and scribe packaging materials to create ‘easy open’ methods for food packaging and containers. The laser processes are generally in-line at the reel-to-reel stage of polymer processing. ... more...
Laser cut packaging
Process: CO2 laser systems can perforate, cut and scribe packaging materials to create ‘easy open’ methods for food packaging and containers. The laser processes are generally in-line at the reel-to-reel stage of polymer processing. ... more...
Laser cut part
A stiff support in 1.5 mm stainless with an “egg box” slot laser cut and welded. Example picture 120 mm length. more...
Laser cut parts with laser marking ready for assembly
All the steel has been laser cut. more...
Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
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Laser cutting in action
Laser cutting nozzle on robot more...
Laser cutting machine in action
This large CO2 laser system is used for large flatbed processing of sheet metal. more...
Laser cutting nozzle on robot
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Laser cutting nozzle on robot
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Laser cutting nozzle on robott
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Laser cutting of Diamond
Example of dicing a diamond wafer in order to produce heat spreaders for micro-electronic and opto-electronic devices. Kerf width of 10 microns and very low taper can be achieved. more...
Laser cutting of glass tubing using a laser
This shows the clean cut through glass tubing by using a laser. more...
Laser cutting of parts
Individual parts can be laser cut but need specialist machines with good accuracy and stability. more...
Laser cutting of stainless steel tubes
Examples of CO2 laser cutting of stainless steel tubes of 6mm wall thickness at various diameters. more...
Laser hardened guard rail
Guide rail, partially hardened by a a high power diode laser... more...
Laser hermetic seal on a fuel filter element
This weld, joining the cap to the body of this fuel filter demonstrates the low heat input, (while still maintaining a high welding speed) of the laser process. In this particular case, the fuel filter inside the steel housing remaining undamaged during welding. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals and plastics: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals and plastics: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals, plastics and wood: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals and plastics: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals and plastics: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals and plastics: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto any product for decoration
Marking of most metals, plastics and wood: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos and other information onto metals
Steel and most metals: Permanent marking that does not fade. more...
Laser marking logos and other information onto rings and other jewellery
Marking of precious metals for Jewellery: Permanent, attractive marking, often onto surfaces that are not flat. more...
Laser marking logos onto metals
Stainless steel and most metals: Permanent marking that does not act as a bacterial trap or fade with cleaning. more...
Laser marking logos onto metals
Stainless steel and most metals: Permanent marking that does not act as a bacterial trap or fade with cleaning. more...
Laser marking logos onto metals
Anodised and most coated metals: Laser marking logos and other information onto coated metals. Permanent marking that does not fade. more...
Laser marking machine-readable codes onto metals
Metal marking: Barcodes and ID matrices can be difficult to mark directly and permanently onto metals without lasers. more...
Laser marking machine-readable codes onto metals
Metal marking: Barcodes and ID matrices can be difficult to mark directly and permanently onto metals without lasers. Such codes are becoming a tracking and safety ‘must’ in the automotive, medical and aerospace industries (and Formula 1). more...
Laser Marking of Anodised Aluminium Black
Mark quality is directly related to the quality of the anodising. more...
Laser marking of automotive labels
Coated labels: Permanently marked & cut into any shape using a laser. Useful in automotive, electronics and security fields: material cures upon adhesion resulting in a tamper-evident label that withstands weathering/high temperatures. more...
Laser marking of automotive switchgear by removal of surface paint
Painted plastic: Removal of the top layer of black paint reveals the layer beneath in the programmed shaped required for the graphic and is now routine during production of cars and mobile phones. It creates backlightable graphics with sharp corners in a software-driven manner. more...
Laser marking of automotive switchgear by removal of surface paint
Painted plastic: Removal of the top layer of black paint reveals the layer beneath in the programmed shaped required for the graphic and is now routine during production of cars and mobile phones. It creates backlightable graphics with sharp corners in a software-driven manner. more...
Laser marking of automotive switchgear by removal of surface paint
Painted plastic: Removal of the top layer of black paint reveals the layer beneath in the programmed shaped required for the graphic and is now routine during production of cars and mobile phones. It creates backlightable graphics with sharp corners in a software-driven manner. more...
Laser marking of automotive switchgear by removal of surface paint
Painted plastic: Removal of the top layer of black paint reveals the layer beneath in the programmed shaped required for the graphic and is now routine during production of cars and mobile phones. It creates backlightable graphics with sharp corners in a software-driven manner. more...
Laser Marking of Heat Shrunk Materials
Experiments have shown that the mark can stay legible when the material is shrunk. more...
Laser Marking of Machined Aluminium
Mark quality is directly related to the quality of the aluminium. Low grade aluminium will produce ragged edges and rough surface finish. more...
Laser Marking of Plastics doped with Laser Receptive Material
Laser receptive additives for both Nd:YAG and CO2 lasers. Iriodin® LS Pigments under correct conditions can enhance marking quality and contrasts. more...
Laser Marking of Stainless Steel
Additional words: marking, medical, steel more...
Laser Marking of Stainless Steel Medical Tools
The example shows the marks produced in a continuous wave format. It is also possible to mark the material to an engraved format, where the surface material is vaporised. more...
Laser Marking Plastic and Ceramic integrated circuits
Additional words: marking, electronics, plastic, ceramic, integrated circuits more...
Laser marking: Circuit board marking
Permanent data applied to electronics housings and packaging. Marking of most most metals and plastics and Silicon wafers. more...
Laser marking: Electronic component marking
Permanent data applied to electronics housings and packaging. Marking of most most metals and plastics and Silicon wafers. more...
Laser marking: Integrated circuit marking
Permanent data applied to electronics housings and packaging. Marking of most most metals and plastics and Silicon wafers. more...
Laser marking: Mobile phone circuit board marking
Permanent data applied to electronics housings and packaging. Marking of most most metals and plastics and Silicon wafers. more...
Laser marking: Silicon wafer marking
Permanent data applied to electronics housings and packaging. Marking of most most metals and plastics and Silicon wafers. more...
Laser milling of diamond
Laser milling of diamond to produce a complex 2.5D component. It is unlikely that this component could have been produced in any other way because of the extreme hardness of diamond. more...
Laser Trepanning
Example of a laser trepanned hole as used in diesel fuel injectors. Typical diameters are 40 – 150 microns through 1mm steel with zero taper. more...
Laser welded car door
Car inner door prototype tailor welded blank. See also “Ref. ID 24” & “Ref. ID 34”. more...
Laser welded exhaust heat exchanger
Exhaust heat exchanger for diesel motors (Fa. Behr GmbH & Co.)... more...
Laser welded sintering sieve drum
Sintering sieve drum, welded by a HPDL, material: non-rusting high-grade steel, 2 mm... more...
Laser welded tailored blank
By ‘tailoring’ a flat panel, in terms of either material thickness or type of coating, the automotive designer can produce vehicle body panels, which are better suited, in terms of required properties, which might include, weight or ... more...
Laser welding in action
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Laser welding in action
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Laser welding in action
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Laser welding in action
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Laser welding in action
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Laser welding of a cylindrical component: 1
Process: Welding a cylindrical component with a pulsed YAG laser Industrial sector: general industrial Material: stainless steel more...
Laser welding of a cylindrical component: 2
Process: welding a cylindrical component with a pulsed YAG Industrial sector: general industrial Material: stainless steel more...
Laser welding of a cylindrical component: 3
Process: welding a cylindrical component with a pulsed YAG Industrial sector: general industrial Material: stainless steel more...
Laser welding of the duct-bottom-joint at the exhaust heat exchanger
Welding of the duct-bottom-joint at the exhaust heat exchanger utilizing a CO2 laser, gantry machine, and beam deflecting optics... more...
Laser welding of thin metal lid onto thick base material
Laser welding of thin metal plate onto thick base material Carrier: Stainless steel, Lid: Tantalum. Laser cutting allows thin tantalum to be cut into a grid pattern with arbitrary shaped holes. more...
Laser welding with wire feed
CO2 laser welding in mild steel. The filler wire helps bridge gaps, thereby reducing fit-up requirements, which can be quite stringent for autogenous laser welding. more...
Lightweight panel construction